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2024

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07

Kafukufuku ndi Kugwiritsa Ntchito Zida Zatsatanetsatane za Fastener


Research and Application of Detailed Fastener Tools


Ntchito ya firmware ndikumangitsa ndikulumikiza magawo amakina, ndipo kugwiritsa ntchito kwake ndikwambiri. Makhalidwe ake ndi mitundu yosiyanasiyana, magwiridwe antchito ndi magwiritsidwe osiyanasiyana, komanso kukhazikika kwakukulu komanso kusanja kwazinthu. Pakadali pano, mabizinesi ambiri apanga malaibulale okhazikika (kuphatikiza zomangira), koma njira zophatikizira pamanja zimagwiritsidwabe ntchito pakusonkhanitsa.




Njira yochitira msonkhanoyi ili ndi zovuta zotsatirazi: zomangira zimasungidwa kwanuko kapena m'malo osankhidwa pa seva, ndipo ogwiritsa ntchito amatha kuzisankha malinga ndi zosowa zawo pakagwiritsidwe ntchito. Pamikhalidwe yomwe utsogoleri wamalaibulale wamba ndizovuta, ndikofunikira kufufuza mulingo ndi mulingo, zomwe zimapangitsa kusankha kukhala kovuta; Zomangira sizisonkhanitsidwa m'magulu ndipo zimafunikira kuphatikizidwa chimodzi ndi chimodzi, ndipo kuphatikiza kwathunthu kuyenera kukwaniritsidwa pakati pa zigawo ziwiri zilizonse. Payenera kufotokozedwa maubale osachepera awiri, omwe ndi ovuta komanso osagwira ntchito; Posintha kapena kuchotsa zomangira zomwe zasonkhanitsidwa kale, ndikofunikira kugwiritsa ntchito imodzi ndi imodzi, zomwe sizothandiza komanso sizigwirizana ndi mapangidwe; Nthawi zambiri, zomangira zimabowoleredwa poyamba asanasonkhanitsidwe. Zolemba za zomangira sizikugwirizana ndi kukula kwa mabowo omangira, ndipo sizingasinthidwe mofanana pakusintha kwapangidwe; Njira zophatikizira ndi zoyenera zomangira zimafunikira kufunsira miyezo yoyenera kapena zolemba zamakina zamakina, zomwe zimakhala zovuta kuti mabizinesi aziunjikira ndikusamutsa chidziwitso cha zomangira zomwe zimagwiritsidwa ntchito nthawi zambiri.


Nkhaniyi ikuyang'ana kwambiri pa pulogalamu ya 3D CAD Pro/E ndipo imachita kafukufuku paukadaulo wophatikizira wokhazikika wa zomangira, ndikupereka njira zogwirira ntchito.


Chida cholumikizira ichi chimasinthidwa makonda ndikupangidwira mabizinesi, ndipo zoyambira zake zimachokera ku library yagawo yabizinesi. Ntchito yayikulu ndikukwaniritsa zosowa zamakasitomala wamabizinesi pakupanga kwachangu, kuwongolera kusaka ndi kubweza magawo abizinesi, ndikuthandizira magwiridwe antchito monga magulu, kusonkhana kwa batch, kusinthidwa, ndikuchotsa zomangira, potero kupulumutsa nthawi ndi kupititsa patsogolo luso la mapangidwe. Zofunikira zenizeni ndi izi: dongosololi ndi la zida zachitukuko zachiwiri ndipo liyenera kutengera mapangidwe apamwamba a mapulogalamu kuti atsimikizire kukhala okhazikika, odalirika, owopsa, osavuta kusamalira ndi kukweza machitidwe; Dongosololi liyenera kuphatikizidwa mosasunthika ndi pulogalamu yamapangidwe a 3D CAD osakhudza kugwiritsa ntchito kwake. Kuphatikiza apo, ngati laibulale yokhazikika yamabizinesi imasungidwa mu dongosolo la PDM, chidacho chiyeneranso kuphatikizidwa ndi dongosolo la PDM kuti liwerenge zambiri zolumikizira pansi panjira yomwe yatchulidwa; Kuti mutsogolere kasamalidwe ka zomangira, ndikofunikira kuwongolera kaye laibulale yokhazikika yamabizinesi ndikuyimitsa zomangira zomwe zimagwiritsidwa ntchito nthawi zambiri, njira zoyenera, njira zophatikizira, ndi zina; Perekani mawonekedwe owoneka ndi ophatikizika amapulogalamu omwe amawonetsa zosankha zosiyanasiyana munthawi yeniyeni, kulola kufotokoza mwachilengedwe kwa zotsatira za msonkhano; Jambulani zokha zomwe zachitika pomaliza, kupangitsa kuti kubwereza kubwereza kumakhala kosavuta.


Kusankha mwachangu kumatanthauza kusankha mwachangu zomangira zomwe zimafunikira kuchokera mulaibulale yazigawo zomwe zafotokozedwa. Lingaliro lake lalikulu ndikugwiritsa ntchito pulogalamuyi kuti muwerenge zomwe zili mulaibulale yanthawi zonse pansi pa njira yomwe mwatchulidwa, ndikusefa ndikufunsanso magawo monga nambala yokhazikika, mawonekedwe, magwiridwe antchito, chithandizo chapamwamba, ndi ma code azinthu pazithunzi. . Pulogalamuyi imangotenga cholumikizira chofananira chotengera zomwe zasankhidwa.


Njira yosankhira motsogozedwayi siyingangosankha mwachangu zomangira zofunika, komanso kuyendetsa bwino ndikuwongolera zomwe zimagwiritsidwa ntchito nthawi zambiri m'mabizinesi.


Kuonjezera apo, pofuna kupititsa patsogolo kusinthika kwa kusankha kwazomwe zimapangidwira panthawi yosonkhanitsa, nkhaniyi ikuphunziranso momwe zimagwirizanirana ndi magawo monga mabawuti, mtedza, ma washers, ndi zina zotero. makinawo amasefa magawo a mtedza, wochapira, ndi zina zotero zomwe zimagwirizana ndi kukula kwake kwa bawuti yosankhidwa mu tebulo lachidziwitso la magawo a laibulale potengera kulondola kwa kutsegulira ndi njira yofananira, potero kukwaniritsa kusankha kofulumira ndi kukonzanso kufananiza magulu a fastener.


Kukhazikitsa gulu lamagulu ndi imodzi mwamakina ofunikira pazida zomangira. Lingaliro lalikulu ndikutanthauzira zomangira zofananira ngati magulu amtundu wa msonkhano.


Kawirikawiri, molingana ndi mitundu yosiyanasiyana ya zigawo zikuluzikulu zoyendetsa galimoto, magulu othamanga amatha kugawidwa m'magulu atatu: mabawuti, zomangira, ndi mtedza, ndipo kuphatikiza kosiyanasiyana kungatanthauzidwe molingana ndi mitundu yosiyanasiyana ya zigawo zikuluzikulu zoyendetsa. Mwachitsanzo, kuphatikiza kwina kumafuna kuyika kwa ma washers a kasupe ndi ochapira athyathyathya kumapeto kwina, kuphatikiza kwina kumakhala ndi ma washers a kasupe ndi ma washers athyathyathya mbali zonse ziwiri, ndipo kuphatikiza kwina kumakhala ndi mtedza wopyapyala pamapeto, etc. Njira yophatikizira imatha kusinthidwanso. ngati pakufunika, ndipo mutatha kusintha, ikhoza kuwonjezeredwa pamndandanda kuti muzitha kubwereza mobwerezabwereza.


Kuti opanga azitha kuwona, chithunzithunzi chazithunzi chimagwiritsidwa ntchito popanga zomangira zomwe zasankhidwa kutengera kusankha kwawo (zomangira zosasankhidwa zimawonetsedwa cham'mbuyo), zomwe zimatha kufotokozera momveka bwino zomwe zimachitika pamisonkhano, monga zikuwonetsedwa.


Kuphatikiza apo, pofuna kupititsa patsogolo luso la kusonkhana, pulogalamuyi yaphunziranso ntchito zamagulu a batch, kutembenuka mwachangu, ndikuchotsa batch.


1) Ntchito yamagulu amagulu: Pamsonkhano, nthawi zambiri zimakhala zofunikira kusonkhanitsa zomangira zingapo zamatchulidwe ndi njira yofananira. Pulogalamuyi imangoyika magulu a fastener m'magulu posaka mabowo ofanana.


Njira yophatikizira 10 bawuti 0 makina ochapira apamwamba 1 makina ochapira masika 0 makina ochapira pansi masika 0 chowotcha chapansi chathyathyathya 0 nati 0 mtedza woonda wowonjezedwa pamndandanda wophatikizira njira yophatikizira makina opangira makina ndi gawo lapamwamba 6S inchi W "inchi 2>kutembenuza mwachangu: kuzungulira gulu lokhazikika losankhidwa lonse ndi madigiri a 180 ndikusinthanitsa (malo okwerera) pamapeto onse a gulu lazitsulo (mbali ya bawuti ndi mbali ya nati) kuti akwaniritse kusintha kwa njira yoyika gulu la fastener.


kutembenuza mwachangu: kuzungulira gulu lokhazikika losankhidwa lonse ndi madigiri a 180 ndikusinthanitsa (malo okwerera) pamapeto onse a gulu lazitsulo (mbali ya bawuti ndi mbali ya nati) kuti akwaniritse kusintha kwa njira yoyika gulu la fastener.


3) Ntchito yochotsa batch: Pamagulu osafunikira omwe asonkhanitsidwa kale, bokosi la zokambirana limangotuluka pochotsa, kupangitsa wogwiritsa ntchito kuti achotse gulu lomwelo lamagulu ophatikizira, ndikuwonetsa mawonekedwe a gulu lomwelo lamagulu olumikizira. , monga zikuwonetsedwa mu.


Ukadaulo wobowola wokha ndi chimodzi mwazovuta pakukhazikitsa zida zomangira. Njira yosonkhanitsira yachikhalidwe nthawi zambiri imaphatikizapo mabowo osatsegula musanasonkhanitse zomangira, ndipo mawonekedwe a dzenje nthawi zambiri amakhazikitsidwa pamlingo wagawo, zomwe zimapangitsa kuti zikhale zosatheka kusintha mawonekedwe a dzenje mogwirizana ndi zomangira pakusintha kwa mapangidwe, zomwe zimafunikira kusinthidwa kwamanja chimodzi ndi chimodzi, ndikupangitsa kuti ntchitoyi ikhale yovuta kwambiri. .


Choyamba, pulogalamuyi imapeza malo a dzenje kudzera muzochita ziwiri zogwirizanirana ndi wogwiritsa ntchito, imodzi ndiyo kusankha malo owonetserako kapena nsonga yowonetsera, ndipo ina ndiyo kusankha malekezero awiri a gulu la fastener.


Kenaka, poika ndondomeko ndi kulondola kwa mabowo kupyolera mu mawonekedwe (nthawi zambiri kuphatikizapo coarse, medium, and fine), kukula kwa mabowo kumayendetsedwa. Monga momwe zasonyezedwera pachithunzichi, sankhani "deta ya dzenje", "kusankhira nsonga ya dzenje, dzenje m'mimba mwake, mbali ya bawuti, nati mbali imodzi yotsegulira dzenje, silinda ya vacuum ya valavu yapamwamba komanso kusankha ndodo ya pistoni. Njira yodziwika ndi Huang Bojian wa ku Shenyang Ruifeng Technology Co., Ltd. imapereka maziko osankhidwa a vacuum baffle silinda ya valve ndi m'mimba mwake wa pisitoni.


Vacuum vacuum ndi chigawo cha vacuum system chomwe chimagwiritsidwa ntchito posintha ma throttle flow rate, kudula kapena kulumikiza mapaipi. Valavu yapamwamba ya vacuum baffle imayendetsedwa ndi mpweya woponderezedwa ndipo imasintha njira yolowera mpweya kudzera mu valavu yamagetsi yamagetsi, ndikutsegula ndi kutseka kwa valavu yoyendetsedwa ndi silinda. Ndiwoyenera kutsegula kapena kudzipatula kutulutsa mpweya m'makina otulutsira mpweya kuyambira 1.3x14Pa mpaka 1.0x105Pa. Mavavu a Baffle ali ndi ubwino wa mapangidwe osavuta, nthawi yochepa yotsegula ndi kutseka, chitetezo ndi kudalirika, kulimba, ndi kulamulira basi. Amagwiritsidwa ntchito kwambiri m'magawo apamwamba kwambiri monga zamagetsi, mafakitale opanga mankhwala, zitsulo, ndege, zakuthambo, zipangizo, biomedicine, mphamvu ya atomiki, ndi kufufuza malo. Mapangidwe a silinda m'mimba mwake ndi ndodo ya pistoni m'mimba mwake ya valavu yapamwamba kwambiri ya pneumatic baffle ndiyofunikira kwambiri. Ngati mawonekedwe a silinda ndi pisitoni m'mimba mwake sakhala wololera pakutsegula ndi kutseka kwa valavu ya baffle, zitha kubweretsa mavuto monga valavu kulephera kutseguka komanso nthawi yotsegulira ndi kutseka kukhala yayitali. Nkhaniyi ikuwonetsa momwe mungayerekezere kukula kwa silinda ndi ndodo ya pistoni pansi pa kukakamizidwa komwe kumaperekedwa, kupereka yankho ku vutoli.


Kuwerengera kwa kupanikizika kwapadera kwa kusindikiza pamwamba pa chivundikiro cha valve ya baffle kumachokera ku chitsanzo cha valavu yothamanga kwambiri ya pneumatic baffle yokhala ndi DN160 mwadzina, monga momwe tawonetsera mu Table 1. Kukhazikika ndi khalidwe la makampani opanga makina. Kuphatikiza apo, gulu la fastener lizilemba zokha zomwe zikufanana ndi dzenje. Pamene malo a gulu la fastener asuntha, pulogalamuyo ikhoza kusinthidwa kuti isinthe kukula kwa dzenje lomwe likugwirizana nalo.


Kusankha koyenera kwa zida zachitukuko zachiwiri ndi zilankhulo ndiye chinsinsi cha kusuntha kwa pulogalamu. Pro/TOOLKIT yoperekedwa ndi PTC ya Pro/E ndi chida champhamvu chachiwiri chotukula Pro/E. Imaphatikiza ntchito zambiri zama library ndi mafayilo apamutu omwe amayitanidwa kuti apeze zofunikira za Pro/E, ndipo amatha kusinthidwa pogwiritsa ntchito malo ophatikiza gulu lachitatu (monga chilankhulo cha C, chilankhulo cha VC++, ndi zina). Pro/TOOLKIT imapereka kuphatikiza kosagwirizana ndi Pro/E pamapulogalamu ogwiritsa ntchito, mapulogalamu, ndi mapulogalamu ena.


Manambala amatha kupangitsa kuti mapulogalamu akunja azitha kupeza bwino komanso moyenera ma database a Pro/E ndi mapulogalamu. Kupyolera mu ndondomeko ya chinenero cha C ndi kuphatikiza kopanda malire kwa mapulogalamu ogwiritsira ntchito ndi Pro/E, ogwiritsa ntchito ndi anthu ena akhoza kuwonjezera ntchito zofunika mu dongosolo la Pro/E. Chifukwa chake, pulogalamu yolumikizira chida idapangidwa pogwiritsa ntchito kuphatikiza kwa VC ++ ndi Pro/TOOLKIT.


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