09

2024

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07

Bincike da Aiwatar da Cikakken Kayan Aikin Fastener


Research and Application of Detailed Fastener Tools


Ayyukan firmware shine ƙarfafawa da haɗa sassa na inji, kuma aikace-aikacen sa yana da yawa. Halayensa sune nau'i-nau'i iri-iri iri-iri, ayyuka daban-daban da aikace-aikace, da babban daidaitawa da serialization na samfurori. A halin yanzu, yawancin kamfanoni sun ƙirƙiri daidaitattun ɗakunan karatu (ciki har da na'urorin haɗi), amma har yanzu ana amfani da hanyoyin haɗa hannu yayin haɗuwa.




Wannan hanyar haɗaɗɗiyar al'ada tana da fa'idodi masu zuwa: Ana adana kayan ɗamara a cikin gida ko a wuraren da aka keɓance akan sabar, kuma masu amfani za su iya zaɓar su gwargwadon bukatunsu yayin amfani. Don yanayin da matsayi na daidaitattun ɗakunan karatu na sassa ya fi rikitarwa, ya zama dole a bincika matakin da matakin, yin zaɓi mai wahala; Ba a haɗa na'urori a rukuni-rukuni kuma suna buƙatar a haɗa su ɗaya bayan ɗaya, kuma ana buƙatar samun cikakkiyar haɗuwa tsakanin kowane nau'i biyu. Aƙalla alaƙar takurawa guda biyu suna buƙatar fayyace ma'anarsu, waɗanda ke da wahala kuma ba su da inganci don aiki; Lokacin yin gyare-gyare ko share ƙayyadaddun kayan haɗin da aka riga aka haɗa, ya zama dole a yi aiki ɗaya bayan ɗaya, wanda ba shi da inganci kuma bai dace da halaye na ƙira ba; Gabaɗaya, ana fara hako kayan ɗamara kafin a haɗa su. Abubuwan ƙayyadaddun kayan ɗamara ba su da alaƙa da girman ramukan dunƙule, kuma ba za a iya sabunta su ba tare da daidaitawa yayin canje-canjen ƙira; Haɗuwa da hanyoyin dacewa na masu ɗaure suna buƙatar tuntuɓar ma'auni masu dacewa ko ƙa'idodin ƙirar injina, wanda ba shi da daɗi ga masana'antu don tarawa da canja wurin ilimin naúrar da aka saba amfani da su.


Wannan labarin yana mayar da hankali kan software na 3D CAD Pro / E kuma yana gudanar da wasu bincike game da fasahar haɗuwa ta atomatik na sauri na fasteners, kuma yana ba da hanyoyin aiwatarwa.


Wannan kayan aikin fastener an keɓance shi kuma an haɓaka shi don masana'antu, kuma ainihin bayanan sa ya fito ne daga daidaitattun ɗakunan karatu na kamfani. Babban aikin shi ne saduwa da bukatun abokan ciniki na kasuwanci a cikin tsarin ƙira na fastener, don sauƙaƙe bincike da dawo da daidaitattun sassan masana'antu, da kuma tallafawa ayyuka kamar haɗaka, taro batch, gyare-gyare, da gogewa na fasteners, ta haka ne adana lokaci inganta ƙirar ƙira. Abubuwan ƙayyadaddun ƙayyadaddun buƙatun sune kamar haka: tsarin na kayan aikin haɓaka na biyu ne kuma yakamata ya ɗauki ingantaccen tsarin gine-ginen software don tabbatar da kwanciyar hankali, abin dogaro, mai daidaitawa, da sauƙin kulawa da haɓaka aikin tsarin; Ya kamata a haɗa tsarin ba tare da matsala ba tare da software na ƙira 3D CAD ba tare da shafar amfani da shi ba. Bugu da kari, idan an adana daidaitattun ɗakunan karatu na kamfani a cikin tsarin PDM, kayan aikin kuma dole ne a haɗa shi da tsarin PDM don karanta bayanan faɗuwa a ƙarƙashin ƙayyadadden hanyar; Don sauƙaƙe gudanar da kayan ɗawainiya, ya zama dole a fara warware ɗakin karatu na daidaitattun sassan masana'antu da daidaita ƙayyadaddun abubuwan da aka saba amfani da su, hanyoyin dacewa, hanyoyin haɗin gwiwa, da sauransu; Samar da tsarin dubawa na gani da haɗin kai wanda ke nuna zaɓuɓɓuka daban-daban a cikin ainihin lokaci, yana ba da damar bayyana ra'ayi na tasirin taro; Yi rikodin bayanan aiki na ƙarshe ta atomatik, yana sauƙaƙa maimaita aikin.


Zaɓin sauri yana nufin zaɓin abubuwan da ake buƙata da sauri daga ƙayyadadden ɗakin karatu na sassa. Babban ra'ayinsa shine a yi amfani da shirin don karanta bayanan daidaitaccen ɗakin karatu ta atomatik a ƙarƙashin ƙayyadadden hanyar, da kuma tacewa da bincika sigogin sifa kamar daidaitaccen lamba, ƙayyadaddun bayanai, matakin aiki, jiyya na saman, da lambar kayan aiki a cikin mahaɗar hoto. . Shirin yana samun samfurin fastener ta atomatik bisa zaɓaɓɓen bayanin fastenda.


Wannan hanyar zaɓin jagorar ba zata iya zaɓar abubuwan da ake buƙata kawai cikin sauri ba, har ma da sarrafa yadda ya kamata da sarrafa ƙayyadaddun buƙatun da aka saba amfani da su a cikin masana'antu.


Bugu da kari, domin bunkasa aiki da kai na sifa siga selection a cikin taro tsari, wannan labarin kuma nazarin atomatik matching aiki sigogi kamar kusoshi, goro, washers, da dai sauransu Lokacin da mai amfani ya zaɓi da maras muhimmanci diamita na wani aron kusa. tsarin ta atomatik yana tace ma'auni na goro, washers, da dai sauransu waɗanda suka dace da diamita na ƙididdiga na zaɓaɓɓen kusoshi a cikin ma'auni na bayanai na sassan ɗakunan karatu bisa daidaiton matakin buɗewa da hanyar daidaitawa, don haka samun saurin zaɓi da sabuntawa na matching fastener kungiyoyin.


Aiwatar da taron ƙungiya ɗaya ne daga cikin mahimman fasahar kayan aikin ɗaure. Babban ra'ayin shine a ayyana madaidaitan madaidaitan a matsayin ƙungiyoyi a cikin ƙirar taro.


Gabaɗaya, bisa ga nau'o'in nau'ikan manyan abubuwan haɗin gwiwar, ƙungiyoyin fastener suna iya kasu kashi uku: kusoshi, screws, da goro, kuma ana iya ma'anar haɗakarwa daban-daban bisa ga nau'ikan nau'ikan manyan abubuwan haɗin gwiwa. Misali, wasu hadewa suna buƙatar shigar da masu wanki na bazara da masu wanki a gefe ɗaya, wasu haɗuwa suna da wanki na bazara da masu wanki a duka bangarorin biyu, wasu haɗin gwiwar ma suna da goro a ƙarshen, da sauransu. Hakanan ana iya gyara hanyar haɗin. kamar yadda ake buƙata, kuma bayan gyarawa, ana iya ƙara shi cikin jerin don sauƙin maimaita ayyukan.


Don dacewar masu zanen kaya don dubawa, ana amfani da samfoti na hoto don sanya zaɓaɓɓun masu ɗaure bisa zaɓin su (ana nuna abubuwan da ba a zaɓa ba a baya), waɗanda za su iya bayyana tasirin taro cikin fahimta, kamar yadda aka nuna a ciki.


Bugu da kari, don inganta ingantaccen taro, manhajar ta kuma yi nazari kan ayyukan haduwar batch, saurin juyowa, da goge batch.


1) Ayyukan taro na batch: A cikin taro, sau da yawa ya zama dole don haɗa nau'ikan maɗaukaki masu yawa na ƙayyadaddun ƙayyadaddun bayanai da hanyar daidaitawa. Shirin yana sanya ƙungiyoyi masu haɗawa ta atomatik a cikin batches ta hanyar nemo fasalin rami iri ɗaya.


Hanyar haɗawa 10 bolt 0 saman lebur mai wanki 1 saman mai wanki 0 mai wanki na ƙasa 0 ƙasa lebur mai wanki 0 goro 0 ƙwaya mai bakin ciki da aka ƙara zuwa jerin hanyoyin haɗin haɗin hanyar haɗin gwiwar injin masana'antu da ingancin matakin 6S inch W "inch 2>Aiki mai sauri: Juya Ƙungiyar fastener da aka zaɓa gaba ɗaya ta digiri 180 da kuma musanya (mating surfaces) a duka ƙarshen ƙungiyar fastener (gefen ƙwanƙwasa da goro) don samun canji a cikin hanyar shigarwa na ƙungiyar fastener.


Aiki mai sauri: Juya Ƙungiyar fastener da aka zaɓa gaba ɗaya ta digiri 180 da kuma musanya (mating surfaces) a duka ƙarshen ƙungiyar fastener (gefen ƙwanƙwasa da goro) don samun canji a cikin hanyar shigarwa na ƙungiyar fastener.


3) Aikin gogewa batch: Ga ƙungiyoyin fastener waɗanda aka riga aka haɗa su, akwatin maganganu zai tashi kai tsaye lokacin da ake sharewa, wanda zai sa mai amfani ya goge rukunin ƙungiyoyi iri ɗaya, kuma yana nuna halayen rukunin ƙungiyoyi iri ɗaya. , kamar yadda aka nuna a ciki.


Fasahar hakowa ta atomatik tana ɗaya daga cikin matsalolin aiwatar da kayan aikin ɗamara. Hanyar taron gargajiya yawanci ya ƙunshi ramukan buɗewa kafin haɗa kayan ɗamara, kuma galibi ana kafa fasalin ramuka a matakin ɓangaren, yana sa ba zai yiwu a sabunta fasalin ramin tare da maɗaurai yayin canje-canjen ƙira ba, yana buƙatar gyare-gyaren hannu ɗaya bayan ɗaya, yana sa aikin yana da wahala sosai. .


Da fari dai, shirin yana samun matsayi na rami ta hanyar aiki guda biyu na ma'amala ta mai amfani, ɗaya shine zaɓin matsayi na ma'anar tunani ko axis, ɗayan kuma shine zaɓin ƙarshen biyu na ƙungiyar fastener.


Sa'an nan kuma, ta hanyar saita ƙayyadaddun ƙayyadaddun bayanai da daidaito na ramukan ta hanyar dubawa (yawanci ciki har da m, matsakaici, da lafiya), girman ramukan ana sarrafa su. Kamar yadda aka nuna a cikin adadi, zaɓi "bayanan ramu", "zaɓin ramin ramin rami, diamita rami, gefen gungu, gefen goro atomatik buɗe rami, babban injin pneumatic baffle bawul Silinda da zaɓin sandar piston diamita. Hanyar da Huang Bojian ya ƙaddara daga Shenyang Ruifeng Technology Co., Ltd. yana ba da tushen zaɓi na babban injin baffle bawul Silinda da diamita sandar piston.


Bawul ɗin bawul wani abu ne a cikin tsarin injin da ake amfani da shi don daidaita ƙimar magudanar ruwa, yanke ko haɗa bututun mai. Babban vacuum baffle bawul yana da ƙarfi ta hanyar matse iska kuma yana canza alkiblar hanyar iska ta hanyar bawul ɗin shugabanci na lantarki, yana aiwatar da buɗewa da rufe motsi na silinda ke tuka baffle baful. Ya dace don buɗewa ko keɓance kwararar iska a cikin tsarin injin da ke jere daga 1.3x14Pa zuwa 1.0x105Pa. Baffle bawul suna da fa'idodin tsari mai sauƙi, gajeriyar buɗewa da lokacin rufewa, aminci da aminci, karko, da sarrafawa ta atomatik. Ana amfani da su sosai a cikin manyan fasahohin fasaha kamar kayan lantarki, masana'antar sinadarai, ƙarfe, jirgin sama, sararin samaniya, kayan, biomedicine, makamashin atomic, da binciken sararin samaniya. Zane na silinda diamita da piston sanda diamita na high madaidaicin pneumatic baffle bawul yana da matukar muhimmanci. Idan ƙirar silinda da piston sanda diamita ba su da ma'ana yayin buɗewa da rufewar baffle bawul, zai iya haifar da matsaloli irin su bawul ɗin da ba zai iya buɗewa ba kuma lokacin buɗewa da rufewa yana da tsayi. Wannan labarin ya gabatar da yadda za a kimanta diamita na silinda da sandar piston a ƙarƙashin matsin da aka ba, yana samar da mafita ga wannan matsala.


Ƙididdigar ƙayyadaddun matsa lamba don rufe murfin murfin baffle baffle yana dogara ne akan misali na babban matsi na pneumatic baffle baffle tare da diamita maras kyau na DN160, kamar yadda aka nuna a cikin Table 1. Daidaitawa da ingancin masana'antu na inji. Bugu da ƙari, ƙungiyar mai ɗaukar hoto za ta yi rikodin bayanan fasalin ramin ta atomatik wanda ya dace da shi. Lokacin da matsayi na ƙungiyar fastener ya motsa, ana iya sabunta shirin don canza girman fasalin ramin da ya dace da shi ta atomatik.


Kyakkyawan zaɓi na kayan aikin haɓaka na biyu da harsuna shine mabuɗin ɗaukar shirin. Pro/TOOLKIT da PTC ke bayarwa don Pro/E kayan aiki ne mai ƙarfi na haɓaka na biyu don Pro/E. Yana ɗaukar ayyuka da yawa na laburare da fayilolin kan kai da ake kira don tushen albarkatun Pro/E, kuma ana iya yin gyara ta amfani da mahallin haɗaɗɗen ɓangare na uku (kamar yaren C, VC++, da sauransu). Pro/TOOLKIT yana ba da haɗin kai tare da Pro/E don shirye-shiryen mai amfani, software, da shirye-shiryen ɓangare na uku.


Lambobi na iya ba da damar aikace-aikacen waje don samun damar shiga bayanan bayanai da aikace-aikace na Pro/E cikin aminci da inganci. Ta hanyar shirye-shiryen harshen C da haɗin kai na shirye-shiryen aikace-aikacen tare da Pro / E, masu amfani da wasu kamfanoni na iya ƙara ayyukan da ake buƙata a cikin tsarin Pro / E. Don haka, an ƙera software ɗin kayan aikin fastener ta amfani da haɗin VC++ da Pro/TOOLKIT.


Kudin hannun jari Zhuzhou Zhongge Cemented Carbide Co., Ltd.

Tel:0086-731-22588953

Waya:0086-13873336879

info@zzgloborx.com

ƘaraNo. 1099, Hanyar Arewa ta kogin Pearl, gundumar Tianyuan, Zhuzhou, Hunan

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